Textile & Apparel
Customized ERP Solutions For Textile Industry
The fashion and apparel sectors are concerned with the creation and production of different fabrics such as silk, wool, and cotton. Control over the production and supply of the materials is very important for manufacturers of fabrics. The use of SAP simplifies industrial processes through the application of a single, affordable software package. The manual errors are removed, and efficiency is improved by this automation.
SAP's integrated solution is a contemporary response to business challenges, optimizing workflows across all functions. From finance, sales, and marketing through to production and delivery, the system facilitates seamless operations while improving customer relationships and driving higher profitability.
Features of SAP for Textile & Garment Industry
Products are made to order by customers and then shipped through the distribution center. Cutting and sewing are typically performed in the same plant.
Production is forecast or based on exact customer orders, with cutting and sewing processes conducted in separate facilities. Forecasted volumes are only considered after customers have ordered.
Part of the manufacturing is performed in-house, and the rest is subcontracted to third-party vendors for production and delivery.
SAP delivers real-time tracking of production status, eliminating manual data gathering and ensuring timely reporting.
Manages vendor and manufacturer transactions by considering vendor markups, reducing the final value of goods and amount payable.
Interactive tool based on a color-coded traffic system to track and manage Time & Action calendars, ensuring timely completion of critical activities and avoiding delays through automated updates.
This interactive tool enables manufacturers to estimate pre-order cost of an item, considering profitability prior to accepting an order.
Mobile applications enhance quality management processes, delivering real-time visibility through audits and enabling effective tracking of work of quality inspectors.
Fast and accurate system to manage large-scale fashion master data with proper authorization controls, consolidating data smoothly from existing systems.
Bulk upload facility enables automated sales order creation based on client data, integrating with OCR scanning and directly linking to customer order systems.
Barcode generation and production bundle allocation maintain precise tracking without compromising data integrity when recording per-bundle quality measures.
Improves data flow across departments, prevents redundancy, and ensures accurate pricing and profit tracking with pre- and post-production costing modules.
Spinning
- Complete ERP system supporting both make-to-stock and make-to-order production with smooth integration.
- Smooth conversion of customer-specific specifications into production and procurement operations.
- Lot-based tracking and recording of production, including comprehensive ring frame production data.
- Management of yarn composition with the ability to divide and combine spinning lots effectively.
- Monitoring and analysis of production stoppages to improve operating efficiency.
- Simple–to-use stock allocation system to provide effective inventory management and availability.
Warping & Weaving
- Enhanced loom monitoring with real-time reporting of beam fall.
- Creel system designed to optimize package calculation based on end requirements.
- Preparatory activities beginning with clear visibility into yarn inventory, production, and procurement status.
- Order confirmations based on reading data chosen for accuracy.
- Efficient planning and management of reed processes.
- Tracking of the mending process, including recording and analyzing lengthwise defects in running fabric.
Dyeing
- Dye-lot creation by classifying materials of the same shades in various colors and sizes.
- Job cards preparation with complete details, i.e., dyes, chemicals, and fabric.
- Dye-lot checking with proper dye and chemical composition.
- Display of dye-lot work center loads and comprehensive future scheduling.
- Proper tracking of material usage and production of semi-finished goods (SFG).
- Automatic dye-lot verification for dyeing machines in RFC mode.
Finishing
- Keeping finishing lot control and selection by look type, shade category, and other key parameters.
- Controlling fabric piece merging and splitting during finishing operations.
- Monitoring and analyzing defects along the material length for quality control.
- Automating cutting operations to enhance efficiency and accuracy.
Significant Features of Web & Mobile Application
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